| The Powder-Mate Press Features Touch Screen
- Put your wrenches and tools away!
- All machine parameters are easily and safely entered through
the Touch Screen
- Compaction data (part height, pressing force) are
automatically captured, collected and displayed
- Time and date stamped data from a whole night's production can
be printed out or imported into your favorite statistical program
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Click on picture for full-size view of the Touch Screen |
Encoders
- Digital readouts are shown in 0.001" increments
- Accuracy and repeatability are better than
.0005"!
- Absolute, not incremental encoders
- No initialization or homing required
Self Diagnostics - displayed on touchscreen
- Status of inputs, outputs
- Corresponding hydraulic symbols, electrical symbols, module
numbers, terminal numbers
- Descriptive messages:
- parameter conflicts
- dirty filter
- low oil condition
- open safety gate
Post Compaction Control
- Upper ram is micro-inched up or down after compaction
- Prevents cracking or laminations of the compact during
withdrawal
- Controlled precisely with numerical entry on touch screen
Accurate Die Force Float
- Die force float is achieved with a separate pump that
is dedicated to the lower ram
- Force float movement is hydraulically independent of
compacting forces
- Allows die to be precisely controlled by PLC
Die Entry Control
- The positional feedback of upper punch penetration
- A maximum die entry penetration amount can be specified in
order to prevent overadjustment of the stops
Easy Die Changes
- The feeder plate is uniquely designed to facilitate frequent
die changes
Automatic Die Fill Adjustment
- Self-adjusting powder fill locks in target
part
Underfill, Overfill, Maximum Suction Fill
and Fill Compensation
- Numerous pre-programmed ram movements can be easily altered
via the touch screen
- Encoder accomplishes movements so clutter and complex
hydraulic devices are kept to a minimum
- Many of these features are offered standard with our presses
Job Storage
- Instant recall of previously stored setups greatly reduces
tool change over time.
- Setups can be labeled and printed out for comparison and
review
Modem
- All presses are equipped with a modem for remote diagnostics
- Troubleshooting or program changes can be made instantly over
the telephone, eliminating service calls and downtime
Pressure Profiling
- Detects double hits and stops press in
real time in order to prevent tool breakage
Variable Speed
Compacting
- Changeable speed during compacting in
order to expedite de-airing
Press Simplification Results in Lower Costs
Elimination of expensive systems:
- No Stop valve and hand wheel mechanisms
- No Upper ram cam rail
- No Upper ram positive stops
- No Die force float circuitry
- No Over/under fill mechanisms
- No Hydraulic components
- No special hydraulic components
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